Roller Stacker

Description

Roller Stacker

The Frictionless Solution for Seamless Material Transfer

Lifting a heavy mold or a loaded pallet is only half the battle; transferring it horizontally into a machine bed or a storage rack often requires dangerous manual pushing. Therefore, to eliminate the strain of horizontal load transfer, you need the Roller Stacker by Meeginz Industries. Specifically engineered for tool rooms, press shops, and assembly lines, this specialized machine replaces standard forks with a heavy-duty roller conveyor deck.

Unlike a flat steel platform where heavy metal dies stick and drag, our roller top allows multi-ton loads to glide effortlessly. Consequently, a single operator can push a heavy mold directly into an injection molding machine with just one hand. Furthermore, the hydraulic mast ensures you can match the exact height of your machinery or adjacent conveyor belts. Ultimately, this stacker acts as a mobile bridge, reducing changeover times and preventing severe back injuries.

Key Technical Specifications

• Brand: Meeginz Industries

• Capacity: 500 kg to 1,500 kg (1.5 Ton)

• Lifting Height: 1.2 Meters to 3.0 Meters

• Platform Deck: Heavy-Duty Gravity Rollers / Ball Transfer Units

• Operation: Manual Hydraulic / Semi-Electric / Fully Electric

• Safety Features: Mechanical End Stoppers / Floor Locks

• Wheels: Non-Marking Polyurethane (PU) or Nylon

Why Choose Our Roller Stacker?

1. Effortless Load Transfer

Friction slows down your workflow. Because dragging a 1-ton steel die across a flat surface is nearly impossible for one person, it usually requires a team and crowbars. In contrast, the Meeginz Roller Stacker is equipped with industrial-grade steel rollers equipped with precision bearings. Thus, the heavy load simply glides off the stacker and onto the press bed smoothly and safely.

2. Perfect Height Alignment

Transferring goods between two surfaces requires exact alignment to avoid drops. Fortunately, our smooth hydraulic lifting system provides millimeter-perfect control. By utilizing the lowering release valve, the operator can align the stacker’s roller deck exactly with the receiving conveyor line. As a result, the transition gap is eliminated, ensuring delicate components are not jolted.

3. Secure Transport Locking

A rolling deck is a massive hazard when the machine is moving. To prevent the load from rolling off during transport, every unit is equipped with robust mechanical stoppers. Specifically, these heavy steel plates lock into place at the ends of the roller track. Once the stacker is safely aligned with the destination, the operator simply flips the stoppers down to release the load.

4. Workflow Integration

Modern factories rely on continuous movement. Moreover, when moving goods off an automated assembly line, you need equipment that integrates flawlessly. Hence, this stacker serves as a mobile extension of your existing conveyor system, allowing you to pluck heavy cartons off the end of the line and easily transport them to high storage racks.

Ideal Applications

• Injection Molding & Press Shops: Rapid loading and unloading of heavy tools and dies.

• Assembly Lines: Acting as a mobile receiver at the end of a gravity conveyor belt.

• Warehousing: Sliding heavy slip-sheeted goods or awkward boxes into racking.

• Air Cargo & Logistics: Transferring specialized cargo containers that feature flat bottoms.

• Metalworking: Feeding heavy, flat steel blanks directly into stamping presses.

Why Buy From Meeginz Industries?

Meeginz Industries designs for your exact process.

• Custom Roller Pitch: Since small boxes can get stuck between widely spaced rollers, we customize the distance between each roller to perfectly match your smallest payload.

• Multi-Directional Option: If you need to slide the load sideways instead of just forward and backward, we can equip the deck with Ball Transfer Units instead of straight rollers.

• Local Gujarat Manufacturing: Being based right here in Ahmedabad, we can visit your factory to measure the exact height of your machines and design the stacker accordingly.

Frequently Asked Questions (FAQs)

Q: Are the rollers powered by a motor? A: Standard models use “Gravity Rollers,” meaning the operator pushes the load manually. However, for ultra-heavy loads, we can install Powered Rollers driven by an electric motor to completely automate the transfer.

Q: Will the stacker move when I am pushing the die onto the machine? A: No. Every Roller Stacker is fitted with heavy-duty foot-operated floor brakes. Therefore, the machine remains 100% stationary and stable while the horizontal transfer takes place.

Q: Can it be fully electric? A: Absolutely. We offer Semi-Electric (battery lift) and Fully Electric (battery drive and lift) options to match your facility’s daily throughput requirements.

Glide Heavy Loads with Ease.

Eliminate friction and speed up your changeovers. [Contact Meeginz Industries] for a quote on our Heavy Duty Roller Stackers.